PRISMPdM is an innovative solution designed to help manufacturing businesses improve efficiency and reduce unexpected equipment failures through targeting data collection and analysis from both wireless IOT and wired data sensors.
Malone Group has developed a system to address equipment breakdowns and disruptions to production by using real-time monitoring and advanced technology to detect potential issues early, allowing businesses to plan maintenance before breakdowns can happen.
A key benefit of predictive maintenance is its ability to drastically reduce unplanned downtime. Equipment failures can halt production lines, delay operations, and incur significant costs. Predictive maintenance eliminates the guesswork by monitoring asset conditions in real-time. Data collected from sensors measuring parameters like temperature, vibration, and pressure is analysed to detect anomalies and predict failures before they escalate into major issues.
By providing a user-friendly, cost-effective solution, we are helping manufacturers, production facilities, and other industries optimise their operations. By facilitating the extension of life of many of these assets PRISMPdM is also helping companies to improve their sustainability.
Predictive maintenance helps reduce unexpected downtime, lower maintenance costs, and extend equipment lifespan by identifying issues before they become failures. It enables smarter, data-driven decisions and more efficient use of resources.
It involves collecting data such as vibration, temperature, current and pressure from machines. This data is then analysed using algorithms or AI to identify abnormal patterns or trends that indicate a potential issue.
No, whilst it’s especially valuable in large-scale manufacturing, businesses of all sizes and across various industries, from logistics to energy to facilities management, can benefit from predictive maintenance strategies.
It’s commonly used on motors, pumps, compressors, conveyors, HVAC systems, and other mechanical or electrical systems. Essentially, any asset that plays a critical role in operations can be monitored.
PRISMPdM collects information from new and existing condition monitoring systems which use wired and wireless sensors to track key data points such as vibration, temperature, and energy use. This data is processed through advanced analytics to identify patterns and alert users to potential faults before they lead to failure.
Absolutely, we offer in-person demonstrations at our Burton-upon-Trent office in our dedicated Technology Area. You’ll get to see how PRISMPdM works in real time.
Our electrical and technical teams provide full onboarding, training, and continued support to ensure the system works optimally for your business. We’re always here to help with updates, troubleshooting, or system expansion.
A detailed answer to provide information about your business, build trust with potential clients, and help convince the visitor that you are a good fit for them.